Laser consolidation - a rapid manufacturing process for making net-shape functional components

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Proceedings titleProceedings of the 1st International Conference on Rapid Manufacturing
ConferenceProceedings of the 1st International Conference on Rapid Manufacturing, July 5th to 6th, Loughborough, UK
AbstractLaser consolidation is a novel rapid manufacturing process that produces a net-shape functional complex part layer by layer directly from a CAD model without any moulds or dies. This process uses a laser beam to melt a controlled amount of injected powder on a base plate to deposit the first layer and on previous passes for the subsequent layers. As opposed to conventional machining processes, this computer-aided manufacturing (CAM) technology builds complete net-shape functional parts or features on an existing component by adding instead of removing material. The LC samples also show very good surface finish and dimensional accuracy. Surface finish of the order of 1~2 µm (Ra) is obtained on as-consolidated IN-625. In this paper, laser consolidation process will be introduced, the functional properties of the laser-consolidated IN-625 and Ti-6Al-4V alloys will be described, and two applications of the process will be discussed.
AffiliationNRC Industrial Materials Institute; National Research Council Canada
Peer reviewedYes
NPARC number21274290
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Record identifier63678c57-83bc-405d-9b67-9cbbf6c5fd26
Record created2015-03-09
Record modified2016-05-09
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